Styling Design、Parts Design、Ergonomics and Tooling Design

Product Parameters

 

Parts Design

Carry out detailed structural design and DMU analysis based on the input of the whole vehicle and styling.

Chassis Design

Spatial arrangement of chassis system components

Shift lever force analysis and verification

Clearance verification of front and rear suspension movement

Clearance verification of drive shaft movement

Movement verification of sensor wiring harness

Brake pedal movement analysis

Steering system movement verification

Tire package analysis

Brake booster process analysis

Movement verification of other system components

Body Design

Main section design

Upper body structure design

Lower body structure design

Opening part structure design

Front cabin structure design

Movement verification of opening parts

Delivery item production

Interior and Exterior Design

Styling design

Instrument panel system structure design

Sub – instrument panel system structure design

Door panel system structure design

Door pillar system structure design

Side wall system structure design

Bumper structure design

Roof structure design

Engineering development

Part manufacturing

Ergonomics

  • Put forward design requirements such as layout requirements and characteristic parameters for each assembly and component according to the overall layout of the automobile and the performance of the whole vehicle.

 

  • Coordinate the layout relationship and parameter matching relationship between the whole vehicle and assemblies, between related assemblies, and between assemblies and relevant components.

 

  • Enable each assembly to form a system whose service performance under given service conditions reaches the optimal level and meets the vehicle parameters and performance indexes required in the design task book.

 

  •   Driver’s field of vision
  •   Headroom
  •   Storage space
  •   Trunk capacity
  •   Seat comfort
  •   Combination meter
  •   Steering wheel control
  •   Sun visor three-pedal
  • Shift and handbrake comfort
  • Convenience of getting on and off
  • Human body sitting posture comfort
  • Hand reach and plane
  • Instrument visibility
  • Door panel armrest
  • Air conditioning outlet

 

Tooling Design

Manufacturability Analysis Stamping Process Design CAE Accurate Analysis Die Surface Processing CNC machining Mold Debugging Verification after Commissioning
Evaluate the manufacturability of the automotive tooling design scheme from dimensions like production process, cost, and cycle, and identify potential manufacturing risks and issues in advance. For automotive stamping parts, plan stamping procedures and determine process parameters such as the number of stamping times and mold structure, laying a process foundation for subsequent mold design. Use computer-aided engineering technology to conduct mechanical, fluid, and other simulation analyses on automotive tooling (such as stamping molds), accurately predict tooling performance and product quality, and optimize the design. Perform fine processing on the mold surface of automotive tooling molds to ensure the precision and finish of the mold surface, thereby guaranteeing the dimensional and surface quality of stamping parts.  Use numerical control equipment to perform high-precision and automated processing on the components of automotive tooling molds according to design requirements, ensuring the processing precision and consistency of parts.  Conduct trial molding and adjustment of the manufactured automotive tooling molds, solve problems such as mold jamming and poor part forming during the stamping process, and bring the molds to mass production status. Conduct a comprehensive inspection of the automotive tooling molds after debugging, verify whether the dimensions, performance, appearance, etc., of the stamping parts meet the quality standards and production requirements.
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